Faster Cooking for Increased Capacity

Slow cooking times are a major challenge for soup, sauce and ready meal manufacturers trying to increase capacity and preserve product quality. The unique Steam Infusion processing enviroment means we can put more energy into your products faster; shortening cooking times and stopping the compromise between speed and product quality.


Increase Your Cooking Capacity

The graphic illustrates the total production time for three 1,000 kg batches of Bechamel sauce using a traditional steam jacketed kettle vs. Steam Infusion. 

The graphic illustrates the total production time for three 1,000 kg batches of Bechamel sauce using a traditional steam jacketed kettle vs. Steam Infusion. 

Faced with the challenge of increasing cooking capacity, food manufacturers know the high costs and disruption of purchasing and installing a new cooking kettle into their factory.

Upgrading your existing cooking vessels with Steam Infusion is a relatively quick and easy solution that can more than double your cooking capacity (Application Dependant).

As illustrated opposite, other benefits of switching to Steam Infusion include:

  1. Cook Time Reduction - Shortened cook times using the Steam Infusion process.
  2. Cleaning Time Reduction - Less intensive cleaning because the Steam Infusion process prevents burn on and fouling to the vessel.

Avoid Over Processing & Burn On Contamination

One of the main reasons for the over processing of soups, sauces and ready meals is the extended cook times of a food factory. In a development kitchen a chef may take 20 minutes to cook up a fresh and tasty bechamel sauce, but in the factory, it can take up 40 minutes to cook.

Steam Infusion avoids over processing by dramatically shortening cook times, better replicating a chef's saucepan.

Furthermore, there is no fouling or burn on to the vessel because the annular design of the Vaction™ Pump allows steam to condense within the unit itself. The heating process doesn't rely on contact time between the steam and the product and it has the ability to run at comparatively higher steam pressures without compromising on efficiency.

 


Why does Steam Infusion Cook Faster?

Put simply, Steam Infusion cooks faster because it can put more energy efficiently into a product than other technologies. 

While increasing pressure in a steam jacket could increase heat transfer into the vessel, the product would be more susceptible to burn on damaging the product and requiring a more thorough clean. It would also demand a higher pressure rated, more expensive jacket.

Traditional steam injection relies on contact time between the steam and the product to condense into it. If the pressure were to be increased, the contact time would be reduced as flow rates increase and steam could fail to fully condense remaining in a gaseous state and exiting the system as steam.

This inefficiency will increase as the product temperature and temperature difference between the product and steam reduces. Steam injection, therefore, leads to an inversely proportional relationship between efficiency and heat up times as steam pressure is changed leading to compromises.

The disruptive nature of the Steam Infusion process means steam is condensed into the product within the Vaction™ Pump ensuring a highly efficient energy transfer.

 

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